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Knowing that there was no one else for the job, Toshio took charge
of the shipbuilding contract. Returning to Awaji Island, his place of birth, Toshio
brought together a group of shipbuilders for the project. While observing their
work, Toshio noticed that a ship was constructed much like a house, from the ground
up, in a fixed position. Thinking that this was not the best production method
possible, Toshio suggested the possibility of an assembly line to the master builder.
"You should try a different production process. By using a rail that extends
to the sea, a ship could be manufactured at several sites along that rail from
pre-assembled parts and then launched once completed." Toshio believed that
this type of production system would achieve greater efficiency in shipbuilding.
The master builder, however, rejected this idea believing that a fixed construction
site was the only way to build a ship. Not to be swayed, Toshio initiated plans
for a new shipbuilding yard that could accommodate a fully-fledged assembly line
using rails.
With Toshio as president, a shipbuilding company was established as a subsidiary
of Matsushita in April 1943. A dockyard was built on the shore of Sanpohama in
Osaka to handle 250- and 350-ton types. Toshio immediately went to work on building
the first ship. After consulting with shipbuilders, it was decided that the building
process should be divided into eight stages. Toshio immersed himself so completely
in this business that he would spend many, long days at the dockyard. On the opposite
shore of Sanpohama, Uramura on Awaji Island Toshio's hometown could be seen.
One day while looking out over the horizon, Toshio was reminded of his father
Seitaro, a shipowner who had died when Toshio was a young boy. In memory of his
father, Toshio was determined to make the assembly line work. |
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